Cable Assembly – Talk to us about your needs

Description

We manufactures custom cable assemblies and wiring harnesses for OEMs creating electronics applications in demanding markets.

Send us an email with your requirements.

All our cable assemblies are custom-made to meet customer drawings and specifications. Additionally, our technical engineers provide support and advice on cost-effective or technical improvements. Each assembly is unique, and we work closely with customers to understand the application and purpose.

From simple point-to-point looms through to complex multi-branch harnesses, our cable looms are designed around your product and installation requirements. Wiring harnesses organise and protect multiple electrical connections within a single managed assembly, helping reduce installation time, minimise wiring errors and improve long-term reliability.By replacing individual wires with a pre-assembled harness, manufacturers can simplify product assembly while maintaining consistent routing and identification throughout production. From prototype builds through to volume production, we support the full product lifecycle with engineering-led manufacturing, global production capability and integrated supply chain support.

Prototyping for New Cable Assembly and Preparation Products
For all new cable assembly and cable preparation products, we create a sample prototype. This step ensures the product meets customer approval and helps avoid potential issues in future production, such as part availability or quality concerns.

We carry out prototyping for every new cable assembly and preparation project. By doing so, we can identify design flaws that might affect functionality, as well as potential problems in the supply chain or manufacturing process. Creating a sample is also good practice to streamline production and ensure efficient future volume builds.

Offering Cost-Effective Solutions
Prototyping allows us to deliver the most cost-effective solution. For example, building the first one-off prototype helps us understand the total production cost. It also enables us to find ways to reduce labour time and assembly costs. Some connectors require soldering or specialist skills, which can slow production. Therefore, prototyping allows us to explore methods to speed up assembly, reduce labour, and lower costs—such as using components that are quicker and easier to assemble.

Designed around the mechanical, electrical and environmental requirements of each application, assemblies can support power delivery, signal transmission and high-speed data communication within demanding operating environments.

Effective cable assembly manufacturing requires consideration for both electrical performance and long-term reliability within the finished application.

• Connector and cable selection
• Custom or composite cable requirements
• EMC and shielding performance
• Flex and requirements
• Environmental sealing and protection
• Manufacturability and installation efficiency

Overmoulding offers a range of benefits that can make your cables more rugged by protecting against shock and vibration and preventing fluid and dust ingress. Ovemoulded cable assemblies are also a great way to differentiate your designs, as the overmould aesthetic can match your company colours or you can incorporate your logo into the design.